Setting Up Your Warehouse
Before workers can start picking, the warehouse layout must be configured. ScanPick uses a five-level hierarchy: Zone → Aisle → Rack → Shelf → Bin.
The Hierarchy
Section titled “The Hierarchy”Warehouse └── Zone (e.g., "A — Fast Movers") └── Aisle (e.g., "01") └── Rack (e.g., "03") └── Shelf (e.g., "02") └── Bin (e.g., "01")A full location address looks like: A-01-03-02-01
Setup Methods
Section titled “Setup Methods”Dashboard Setup Wizard
Section titled “Dashboard Setup Wizard”On first run, ScanPick’s setup wizard guides you through warehouse configuration:
- Enter your warehouse name.
- Define zones (e.g., A/B/C for fast/medium/slow movers).
- For each zone, specify the aisle range, racks per aisle, and shelves per rack.
- Click Generate — all locations are created in bulk.
Location Generation
Section titled “Location Generation”When you define a zone in the setup wizard, you specify:
- The aisle range (e.g., aisles 1 through 10)
- How many racks per aisle
- How many shelves per rack
- How many bins per shelf
ScanPick generates all location combinations. For example:
- 10 aisles × 5 racks × 4 shelves × 2 bins = 400 locations
This all happens through the dashboard — no manual entry required.
Zones group storage areas by velocity (how often products are picked from them):
| Tier | Purpose | Example |
|---|---|---|
| A | Fast movers — high velocity | Front of warehouse |
| B | Medium movers | Mid-warehouse |
| C | Slow movers / bulk storage | Back of warehouse |
Each zone has a pickRank field for future slotting optimization.
After Setup
Section titled “After Setup”Once locations are generated:
- Create products and assign each to a bin location.
- Create orders that reference those products.
- Create waves and start picking.
Products can be relocated later without affecting historical data. The product’s location is a current-value field — past picks are not modified.